Year

PROJECT REFERENCE

  • Process Gas Compressor (PGC) Installation - Mumbai High North Project
    November 2018

    KimLift® Synthetic Round Slings

    BACKGROUND

    Future Synthetics Pte Ltd designed and manufactured a total of 8 heavy lift slings for KTL Offshore (Middle East) FZC. The slings were used for installing Process Gas Compressor (PGC) modules on the Mumbai High North platform for ONGC. In addition to this, another 2 KimLift slings were supplied for lifting pipes in chocker hitch. Theses slings were specially prepared with additional cover protection to ensure they could withstand the high abrasion and tearing forces that occur with a chocker hitch. The use of synthetic KimLift slings for this heavy lift project was a milestone for the heavy lift contractor; being the first such project in this region to use synthetic slings instead of steel wire rope slings. The slings also made use of the high strength FutureSteel® yarn that was produced at Future Synthetics Pte Ltd using high speed twisters. All slings were made with Engineered Length Control ® for strict length compliance.

    SCOPE OF SUPPLY:

    2x KimLift® synthetic round slings KLX-815; MBL 4,076 MT (adjusted for bending diameter) and nominal effective working length 38.00 meters.
    2x KimLift® synthetic round slings KLX-601; MBL 3,005 MT (adjusted for bending diameter) and nominal effective working length 23.1 meters.
    2x KimLift® synthetic round slings KLX-563; MBL 2,813 MT (adjusted for bending diameter) and nominal effective working length 18.9 meters.
    2x KimLift® synthetic round slings KLX-441; MBL 2,206 MT and nominal effective working length 8.10 meters.
    2x KimLift® synthetic round slings KLX-165; MBL 827 MT and nominal effective working length 32.0 meters (used in chocker hitch).

    Designed and manufactured in Singapore by Future Synthetics Pte Ltd (a subsidiary of KTL Offshore Pte Ltd) and tested at KTL Offshore (Malaysia) Sdn Bhd to DNVGL-STN001.

    Witnessed and certified by DNVGL.

     

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  • Abu Safah Project (Saudi Arabia): Multiple Jacket Lifts
    June 2018

    BACKGROUND
    In June 2018 KTL Offshore was awarded the contract to design, manufacture and test a series of heavy lift grommets and slings for an offshore contractor as part of their Long Term Agreement (LTA) with Saudi Aramco renewed in 2015 until 2021.

    The Abu Safah field is a joint development field between Saudi Arabia and Bahrain. Contractors were invited to bid for an engineering, procurement and construction (EPC) contract for ten oil and gas jackets that were located across the Marjan, Safaniya, and Abu Safah fields.

    This particular phase of the project required cable laid grommets made to IMCA M179 Revision 1. The grommets were tested on our KimTest1000 test bed.

     

    SCOPE OF SUPPLY:
    3x Cable laid grommets; diameter 144mm; CSBL 1,850MT; nominal effective length (pin-to-pin) 20.9m.

     

    Manufactured and tested to IMCA M179 Revision 1 (September 2016) at KTL Offshore (Middle East) FZC and witnessed by TUV.

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  • ZuluF & Marjan Project (Saudi Arabia): Multiple Jacket Lifts
    May 2018

    BACKGROUND

    In May 2018 KTL Offshore was awarded the contract to design, manufacture and test a series of heavy lift grommets and slings for an offshore contractoras part of their Long Term Agreement (LTA) with Saudi Aramco renewed in 2015 until 2021.
    The new LTA contract included EPCI (Engineering, Procurement,Construction, Installation) activities and T&I (Trunk lines & Installation) work in Saudi Arabia. The scope of work included the design, engineering, procurement, construction and installation of a total of 19 jackets for the development of fields in Marjan, ZuluF, Berri, Hasbah, and Safaniyah, among the most important offshore fields in the region of the Arabian Gulf. 
    This particular phase of the project required cable laid grommets made to IMCA M179 Revision 1. The grommets were tested on our KimTest1000 testbed.

     

    SCOPE OF SUPPLY:
    2x Cable laid grommets; diameter 144mm; CSBL 1,850MT;
    nominal effective length (pinto-pin) 22.05m.
    2x Cable laid grommets; diameter 144mm; CSBL 1,850MT;
    nominal effective length (pinto-pin) 22.25m.

     

    Manufactured and tested to IMCA M179 Revision 1 (September 2016) at KTL Offshore (Middle East) FZC and witnessed by TUV

     

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  • Neelam Project (India): Multiple Jacket & Topside Lifts
    March 2018

    BACKGROUND
    In March 2018 KTL Offshore was awarded the contract to design, manufacture and test 23 heavy lift slings for the Neelam Project offshore Mumbai, India.

    The Neelam Redevelopment & B173AC project was awarded by Oil & Natural Gas Corporation (ONGC) valued at USD 245 million. The contract encompassed engineering, procurement, construction,installation and commissioning.

    The scope included one new process platform having gas processing and compression facilities, three new wellhead platforms, 32 km pipeline, clamp-on on three existing platforms and modification work on eight existing platforms.

    The Neelam offshore field is situated in the Heera-Panna block in Mumbai Offshore, located at about 45 km South-West of Mumbai city.

     

    SCOPE OF SUPPLY:
    4x KimLock® cable laid resin terminated slings; 176mm dia; CSBL 1,458MT;
    nominal length 33m.
    4x KimLock® cable laid resin terminated slings; 202mm dia; CSBL 1,867MT;
    nominal length 34m.
    2x KimLock® cable laid resin terminated slings; 204mm dia; CSBL 2,165MT;
    nominal length 12m.
    2x KimLock® cable laid resin terminated slings; 204mm dia; CSBL 2,165MT;
    nominal length 13m.
    2x KimLock® cable laid resin terminated slings; 225mm dia; CSBL 2,254MT;
    nominal length 31m.
    2x KimFlex® braided slings; 284mm dia; CSBL 2,592MT; nominal length 26m.
    2x KimFlex® braided slings; 284mm dia; CSBL 2,592MT; nominal length 27m.
    1x KimFlex® braided sling; 284mm dia; CSBL 3,225MT; nominal length 50m.
    1x KimFlex® braided sling; 284mm dia; CSBL 3,225MT; nominal length 56m.
    1x KimFlex® braided sling; 304mm dia; CSBL 3,060MT; nominal length 56m.
    2x KimFlex® braided slings; 412mm dia; CSBL 5,904MT; nominal length 46m.


    Manufactured and tested at KTL Offshore (Middle East) FZC and witnessed by ABS.

     

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  • NASR Project Phase 2 (U.A.E): Multiple Topside Lifts
    February 2018

    BACKGROUND
    In February 2018 KTL Offshore was awarded the contract to design, manufacture and test 8 heavy lift cable laid grommets for the NASR project in Abu Dhabi, U.A.E.

    The project called for the development of Phase 2 of the NASR Full Field located 30 kilometres northwest of Abu Dhabi by ADNOC. The scope for Phase 2 comprised the NASR Super Complex including an accommodation platform, a separation platform, a gas treatment platform, flares, bridges, bridge support and a manifold tower. It also included the installation of 44km subsea power and 55km infield cables to connect the complex with the existing power generation facilities at Umm Shaif Super-Complex and Das Island. The existing manifold and wellhead towers were also to be modified under this contract.

    The customer selected cable laid grommets of ultra-long lengths to complete this project.

     

    SCOPE OF SUPPLY:
    Cable laid grommet; 192mm dia; CGBL 3,395 MT; nominal effective length (pin-to-pin) 68.00m.

    Cable laid grommet; 201mm dia; CGBL 3,722 MT; nominal effective length (pin-to-pin) 57.09m.

    Cable laid grommet; 210mm dia; CGBL 4,061 MT; nominal effective length (pin-to-pin) 56.20m.

    Cable laid grommet; 222mm dia; CGBL 4,422 MT; nominal effective length (pin-to-pin) 65.03m.

    Cable laid grommet; 222mm dia; CGBL 4,422 MT; nominal effective length (pin-to-pin) 65.88m.

    Cable laid grommet; 228mm dia; CGBL 4,817 MT; nominal effective length (pin-to-pin) 54.92m.

    Cable laid grommet; 240mm dia; CGBL 5,245 MT; nominal effective length (pin-to-pin) 54.00m.

    Cable laid grommet; 249mm dia; CGBL 5,640 MT; nominal effective length (pin-to-pin) 62.83m.


    Manufactured and tested at KTL Offshore (Malaysia) to IMCA M179 for KTL Offshore (Middle East) FZC and witnessed by ABS as well as ADNOC personnel.

     

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  • Daman Project (India): Multiple Jacket & Topside Lifts
    January 2018

    BACKGROUND

    In January 2018 KTL Offshore was awarded the contract to design,manufacture and test 40 heavy lift slings for the Daman Development Project offshore Mumbai, India.

    The contract was awarded to the contractor by state-owned company Oil & Natural Gas (ONGC) through an international competitive bidding process and was worth $177m. Work scope covered engineering, procurement, construction, installation, and commissioning (EPCIC). Approved in August 2014, the project started operating after its first well commenced production in 2016.

    Due to their lighter weight and easier handling characteristics as compared to hand spliced cable laid slings, the customer selected KimFlex® braided slings for this prestigious project.

     

    SCOPE OF SUPPLY:
    1x KimFlex® braided sling; 176mm dia; CSBL 1,100MT; nominal length 28m.
    1x KimFlex® braided sling; 176mm dia; CSBL 1,100MT; nominal length 29m.
    2x KimFlex® braided slings; 192mm dia; CSBL 1,100MT; nominal length 29m.
    3x KimFlex® braided slings; 192mm dia; CSBL 1,100MT; nominal length 30m.
    1x KimFlex® braided sling; 216mm dia; CSBL 1,591MT; nominal length 30m.
    8x KimFlex® braided slings; 256mm dia; CSBL 2,160MT; nominal length 26m.
    6x KimFlex® braided slings; 256mm dia; CSBL 2,160MT; nominal length 25m.
    8x KimFlex® braided slings; 256mm dia; CSBL 2,160MT; nominal length 27m.
    1x KimFlex® braided sling; 284mm dia; CSBL 2,592MT; nominal length 24m.
    2x KimFlex® braided slings; 284mm dia; CSBL 2,592MT; nominal length 26m.
    4x KimFlex® braided slings; 284mm dia; CSBL 2,592MT; nominal length 27m.
    1x KimFlex® braided sling; 304mm dia; CSBL 3,060MT; nominal length 23m.
    1x KimFlex® braided sling; 304mm dia; CSBL 3,060MT; nominal length 27m.
    1x KimFlex® braided sling; 332mm dia; CSBL 3,550MT; nominal length 26m.


    Manufactured and tested at KTL Offshore (Middle East) FZC and witnessed by ABS.

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